Carpet Making Process | Carpet & rugs

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Carpets & Rugs Making Process

Carpet

Each hand-crafted rug passes through many skilled hands, a true testament to craftsmanship. Every artisan contributes unique and irreplaceable expertise, refined over years of dedication, to bring a timeless masterpiece to life.

Bringing these artisans together calls for a collaborative approach, engaging each specialist step by step to achieve unmatched quality. Such harmony is nurtured only by building bridges of trust, compassion, and enduring respect.

1) Selection of Raw Material

2) Carding

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3) Spooling

4) Spinning in Charkha

5) Dyeing

6) Weaving

7) Tracing design

8) Finishing

9) Washing

10) Put Gultarash

11) Khadi Gultarash

1) Designing the Pattern - Naqsha

The pattern, or Naqsha, of the carpet is designed first. Artisans painstakingly plan themes, borders, and colors, combining tradition and creativity. This stage lays the groundwork for a carpet that embodies legacy, elegance, and visual harmony.

2) Material Selection

3) Dyeing the Yarn

During this stage, yarns are meticulously dyed to achieve brilliant, long-lasting, and harmonious hues. Traditional procedures are used by skilled artisans to maintain uniformity, depth, and richness, as well as to prepare the threads for the intricate design of the carpet.

4) Yarn Spinning

The dyed fibers are spun into delicate yarn with careful control over thickness and tension. This technique assures consistency, strength, and smoothness, laying the groundwork for accurate weaving and a long-lasting, high-quality carpet.

5) Warp & Weft Preparation

Threads are meticulously organized as warp and weft, creating the carpet’s precise structural framework. Proper alignment, tension, and careful positioning are required to ensure stability, symmetry, and flawless execution throughout the complicated weaving process.

6) Knotting Process

Each carpet is meticulously hand-knotted, knot by knot, using the designed pattern. Skilled artisans maintain consistency, density, and fine detailing, resulting in texture, longevity, and the distinct beauty of a high-quality handcrafted carpet.

7) Trimming

After knotting, the carpet pile is carefully cut to an equal height, which improves texture, definition, and clarity. This procedure keeps the patterns crisp, polished, and visually appealing, emphasizing the artisan’s exquisite craftsmanship.

8) Wefting & Beating

Weft threads are carefully put and thoroughly pounded into place, compressing the knots and reinforcing the carpet’s overall structure. This stage assures longevity, homogeneity, and a smooth, faultless finish, laying a solid foundation for the carpet’s sumptuous texture and detailed pattern.

9) Finishing the Ends

The carpet’s edges are professionally completed with knots, fringes, or bindings to improve appearance, stability, and longevity. Each edge is fixed, polished, and integrated into the overall design, demonstrating the artisan’s attention to detail and commitment to perfection.

10) Washing

Impurities, excess color, and loose fibers are removed from the carpet through gentle washing utilizing traditional procedures. This procedure increases color vibrancy, softness, and natural sheen, revealing the full brilliance of the design and ensuring a refined, exquisite finish ready for display.

11) Final Shearing

Following cleaning, the carpet is subjected to final shearing, which involves meticulously trimming the pile to ensure perfect consistency. This technique improves texture, accentuates delicate patterns, and creates a smooth, elegant surface that reflects the greatest levels of craftsmanship.

12) Stretching & Drying

The carpet is gently stretched and left out to dry naturally, while retaining shape, alignment, and tension. This method eliminates warping, maintains design integrity, and assures that each piece is faultless, sturdy, and visually attractive for many years to come.

13) Inspection & Quality Control

Every carpet is rigorously tested to ensure faultless workmanship, precise patterns, and an impeccable sheen. Skilled specialists inspect knots, edges, and general quality to ensure that each item reaches the greatest levels of luxury, durability, and artistic beauty.

14) Labeling & Finishing Touches

The final stage is adding labels, certifications, and finishing touches to demonstrate authenticity and skill. Each carpet is meticulously packaged and displayed, exemplifying attention to detail, brand legacy, and the timeless elegance of handmade luxury.